brown paper bags with gusset
brown paper bags with gusset
brown paper bags with gusset
brown kraft paper bags with gusset
brown paper bags with gusset
brown paper bags with gusset
brown paper bags with gusset
brown paper bags with gusset
brown kraft paper bags with gusset
brown paper bags with gusset

Gusset Paper Bags

Gusset Paper Bags are a type of paper bag designed with expandable folds (called gussets) on the sides or bottom. These gussets allow the bag to expand and hold more items, making them ideal for packaging bulkier goods or multiple items. Commonly used in retail, food service, and grocery stores, gusset paper bags are valued for their strength, eco-friendliness, and practicality. They can be made with flat or twisted handles and are often customizable with printed branding.

Low MOQ

Free template

Fast turnaround time

Recyclable material

Gusset Paper Bags: The Smart, Sustainable Choice for Modern Packaging

In today’s packaging landscape, businesses are turning to more sustainable, efficient, and cost-effective solutions. Gusset paper bags stand out as a versatile packaging option designed to accommodate a variety of product types, from groceries and takeout meals to clothing and promotional materials.

Why Choose Gusset Paper Bags?

Gusset paper bags are uniquely designed with expandable sides or bottoms, increasing internal space without compromising on strength. Whether you’re a retailer, restaurateur, or event planner, these bags provide a reliable and eco-conscious way to package and transport goods.


🌱 Key Features and Benefits

1. Expandable Design

The gussets (side or bottom folds) create additional space inside the bag, making them ideal for bulky or multi-item orders. This flexibility enhances user experience and ensures items remain secure during transport.

2. Eco-Friendly Material

Manufactured using kraft paper, recycled fibers, or FSC-certified virgin paper, gusset paper bags are 100% biodegradable, recyclable, and compostable, helping reduce environmental impact and carbon footprint.

3. Strong & Durable

Gusset bags are built with reinforced seams and twisted or flat paper handles that support heavy loads, minimizing the risk of tears or breaks.

4. Custom Printing Options

Highlight your brand with custom-printed gusset paper bags using soy-based or water-based inks. A personalized touch helps boost brand recognition and customer loyalty.

5. Versatile Applications

Perfect for:

  • Retail packaging (apparel, gifts, cosmetics)

  • Food service (takeout, bakery, catering)

  • Promotional use at events and trade shows

  • Grocery stores and delis


📏 Technical Specifications

Feature Specification
Material Kraft paper, recycled paper, white or brown variants
GSM Range 80 GSM to 160 GSM
Gusset Type Side gusset / Bottom gusset
Printing Flexographic / Offset / Digital (up to 8 colors)
Handle Types Flat paper, twisted paper, die-cut, or rope handles
Finishes Matte, glossy, laminated, UV coating
Sizes Available Small (5″x3″x8″) to Large (16″x6″x19″)
Eco Certifications FSC, SGS, ISO 9001, compostable certifications
MOQ 1000 pieces (customized orders)
Lead Time 10–15 business days

🌍 Sustainability Matters

Choosing gusset paper bags contributes to a greener planet. These bags are an excellent alternative to single-use plastic bags and align with eco-conscious consumer expectations. Businesses adopting sustainable packaging not only meet global environmental standards but also gain consumer trust and brand reputation.


📦 Customization Options

With a wide range of sizes, colors, finishes, and handle styles, you can fully tailor your gusset bags to reflect your brand identity. Add logos, taglines, QR codes, or social media handles to make every bag a walking advertisement.


📈 Perfect for Every Business Size

Whether you’re a boutique retailer or a multinational food chain, gusset paper bags can be scaled to meet your needs. Flexible minimum order quantities and quick turnaround times ensure you’re always stocked with premium packaging.


Frequently Asked Questions (FAQs)

Q1. What is a gusset in paper bags?
A gusset is a folded insert on the side or bottom of a paper bag that expands to provide more space for carrying bulkier items.

Q2. Are gusset paper bags recyclable?
Yes, they are made from paper materials that are 100% recyclable, biodegradable, and compostable.

Q3. Can I customize the size and print design of my bags?
Absolutely! We offer full customization in size, handle type, color, and logo printing to suit your brand’s identity.

Q4. How much weight can a gusset paper bag hold?
Depending on the material GSM and handle type, bags can typically carry between 0.5kg to 2.5kg.

Q5. Are these bags food-safe?
Yes, our gusset bags are food-grade and safe for direct contact with edibles.

Q6. What industries commonly use gusset paper bags?
They are widely used in retail, grocery, hospitality, event management, and eco-friendly promotional campaigns.

SBS C1S

SBS C1S

glossy, smooth-coated surface on one side, ideal for high-quality printing.

SBS C2S

SBS C2S

glossy, smooth-coated surface on both sides, ideal for high-quality printing.

Brown kraft paper

Brown kraft paper

durable, eco-friendly material made from unbleached wood pulp. Known for its strength and natural, rustic appearance.

white kraft paper

White kraft paper

strong, durable, and eco-friendly paper made from wood pulp, clean, bright white appearance.

Get your artwork files ready for submission by following our Artwork Guidelines and the details provided below. Need assistance with your artwork? We’re here to help! Take advantage of our free design support and mockups to ensure your final product matches your vision perfectly. Just reach out to our packaging experts!

diecut template of paper bag

Cut Lines

Indicate the exact path where the packaging will be cut to its final size. These lines are usually solid and are used to trim the material.

Fold Lines (Crease Lines)

Mark where the material will be folded. These lines are often dashed or dotted, guiding where the cardboard or paper will be bent to form the box.

Perforation Lines

These are dotted lines that define where small holes are punched into the material. Perforation lines allow for easy tearing, which is often used for coupons, product access points, or removable parts.

Bleed Area

This is the area extending beyond the cut lines where the artwork or design elements are placed to ensure that there are no white edges when the packaging is cut. Artwork is extended into the bleed area to avoid unwanted gaps in the final product.

Safety Margin

A buffer zone inside the cut lines where no critical text or artwork should be placed. This ensures that important elements aren't cut off during the trimming process.

Registration Marks

Small marks outside the cut lines used to help align the printing plates and ensure colors are printed accurately and consistently.

01

Get Your Custom Packaging Box Style

Check out our selection of curated retail packaging boxes to find the perfect solution for your business. no matter you need folding carton, rigid box or corrugated box style,you can get all different custom packaging boxes style from Colorfulpack. If you have any questions while browsing our custom box options, our team is ready to assist you.

02

Get a Quote

Show us the packaging box style you like and tell us the specifications of the custom packaging box you need, such as dimensions, quantity, color printing, surface finishing ect. it would be great if we can have your artwork to check and quote.

03

Dieline and Artwork

When quotation accepted, we will send you diecut line to prepare your artwork for your custom packaging,make sure the artwork is correct before printing. you can check our artwork guideline before creating your artwork.

04

Sample Production

After we get your sample payment and artwork, we will start to make your custom packaging box, normally it will take around 7business days to finish it, and we will send it you by express such as Fedex, UPS, DHL ect.

05

Bulk Order Production

When you get your custom packaging sample, you check the sample by yourself. we will proceed with bulk production when we have your confirmation. any modifications can be made before bulk production, you can tell us if any modifications at this stage.

06

Shipping

We will deliver your custom packaging boxes to the designated location, you can also ask your freight forwarder to pick up the goods from us.

Ready to Elevate Your Packaging Game?

Choose sustainability, durability, and custom branding with our premium gusset paper bags. Whether you need eco-friendly options for retail, food service, or promotions—we’ve got you covered.

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